Exploring the Innovative Features of Metrol Precision’s Touch Master CNC Tool Eye
Welcome to Tool Eye, Inc – Touch Master, where precision in CNC machining is not just a goal, but a guarantee.
Since 1995, we have been a leading supplier, offering Metrol-compatible CNC tool sensors.
Known in the industry as CNC Touch Probes, CNC Tool Presetters, and more, our Touch Master CNC Tool Eye stands as a pinnacle of accuracy, reliability, and innovation in the machining world.
Why Choose Touch Master CNC Tool Eye
Unmatched Precision and Repeatability
In the realm of CNC machining, precision is paramount. At Tool Eye, Inc – Touch Master, we have consistently delivered this with the Touch Master CNC Tool Eye, a product synonymous with unparalleled precision and repeatability.
Engineered to meet and exceed Metrol standards, this tool sensor guarantees micron-level accuracy, a crucial factor in minimizing machining defects and downtime.
The standout feature of the Touch Master CNC Tool Eye is its ability to maintain consistent precision.
With guaranteed repeatability of 1ÎĽm, it ensures that every measurement is as accurate as the last.
This level of precision is not just desirable but necessary in industries where even the slightest deviation can lead to significant errors and increased costs.
Enhanced Productivity and Efficiency
In today’s fast-paced industrial environments, productivity and efficiency are not just goals, but necessities.
The Touch Master CNC Tool Eye streamlines the machining process by automating tool measurement.
This automation reduces the manual setup time significantly, by as much as 90%, enhancing overall productivity.
By eliminating repetitive and time-consuming tasks, the Touch Master allows machinists to focus on more critical aspects of their work, thus maximizing operational efficiency.
This increase in productivity does not come at the cost of precision; in fact, the Touch Master ensures that high accuracy is maintained throughout the machining process.
Versatility in Applications
The Touch Master CNC Tool Eye is not limited to a single type of CNC machine or application.
Its versatility makes it ideal for a wide range of machinery, including machine tools, robots, and semiconductor manufacturing equipment.
Whether it’s for small milling machines or large machining centers, our Touch Master Inc. tool eye provides the same level of precision and reliability.
This versatility extends to various applications within the machining process, such as tool length measurement, setting the origin of blades in CNC lathes, and compensating for thermal displacement.
It’s a one-size-fits-all solution that caters to a diverse range of machining needs.
Durability and Reliability
Durability is a key aspect of any industrial equipment, and the Touch Master CNC Tool Eye is built to last.
With an IP67 protection rating, it is designed to withstand harsh machining environments, where exposure to coolant, chips, and other abrasive materials is common.
This durability ensures that the tool sensor operates reliably over a long period, reducing the need for frequent replacements and maintenance.
The Touch Master’s reliability is further evidenced by its low false detection rate.
Unlike non-contact sensors, which can be prone to errors due to coolant splatter or mist, the Touch Master’s touch sensor method provides stable and consistent detection.
This ensures that machining operations are not hindered by sensor inaccuracies.
Customization Options
Understanding that each machining operation is unique, we offer a range of customization options for the Touch Master CNC Tool Eye.
Customers can choose from various contact-surface sizes, measurement directions, and even detachable contact-surfaces for cost reduction.
This level of customization ensures that the tool sensor can be tailored to fit the specific requirements of different machining operations, enhancing its effectiveness and utility.
The combination of unmatched precision, enhanced productivity, versatility, durability, and extensive customization options makes the Touch Master CNC Tool Eye an indispensable tool in modern CNC machining.
It’s not just a tool sensor; it’s a solution that addresses the myriad challenges faced in precision machining.
A Detailed Look at Our Product Features
TM26D Series: Features, Benefits, and Technical Specifications
The TM26D series, a flagship product of Tool Eye, Inc – Touch Master, epitomizes the blend of innovation and functionality.
Designed with a compact form factor, it boasts a contact-surface diameter of φ20 mm, making it suitable for a wide array of machining centers, from small to large.
Features and Benefits:
- Compact Design: The TM26D’s small size does not compromise its capabilities. It is ideal for setting a wide range of tool types, from simple to complex, enhancing versatility in various machining applications.
- High Precision and Speed: With a recommended operating speed of 50-200mm/min, it ensures speedy and accurate tool measurements. This speed, coupled with its impressive repeatability of 0.001mm, exemplifies its efficiency and precision.
- Overtravel Signal: The TM26D series includes an overtravel (OT) signal feature. This preemptive signal is triggered before the operating limit of the sensor is exceeded, thereby preventing potential equipment damage due to collisions.
Technical Specifications:
- Repeatability: 0.001mm
- Contact Diameter: Φ20 mm
- Output Mode: NC (Normally Closed), with about 2.5mm from the skip signal
- Height: 67 mm
LS05 CNC Machine Tool Presetter/Setter: Features, Benefits, and Technical Specifications
The LS05 CNC Machine Tool Presetter/Setter represents the pinnacle of durability and precision.
It’s a robust tool setter, constructed from stainless steel and featuring unbreakable carbide for touch-off, making it one of the most durable products on the market.
Features and Benefits:
- Stainless Steel Construction: Guarantees longevity and resistance to the harsh environments typically found in machining centers.
- Unbreakable Carbide Touch-Off: Enhances the tool setter’s durability and reliability, ensuring consistent performance over time.
- Customization Options: The LS05 can be tailored to specific needs, with METROL’s original contact-surface diameters (φ20, φ40, φ60), detachable contacts, and surface treatment options.
Technical Specifications:
- Material: Stainless Steel
- Repeatability: 1ÎĽm
- Protection Rating: IP67, coolant-resistant
- Contact Diameters: Φ20 / Φ40 / Φ60
Comparison with Metrol Standards
Both the TM26D and LS05 series are designed to meet and exceed the high standards set by Metrol. Our Touch Master CNC Tool Eyes offer superior levels of precision, durability, and reliability.
These product lines demonstrate our commitment to providing Metrol-compatible solutions that do not just match but surpass in terms of performance and cost-effectiveness.
Advantages Over Competitors
Cost-Effectiveness vs. Metrol and Others
One of the primary advantages of the Touch Master CNC Tool Eye over our competitors, including Metrol, is its cost-effectiveness.
While delivering equivalent, and often superior, performance and quality, our products are priced more accessibly.
This pricing strategy makes high-precision tool setting available to a wider range of customers, from small workshops to large manufacturing plants, without compromising on quality or performance.
Advanced Design and Technology
Innovation is at the heart of Tool Eye, Inc – Touch Master’s products. By incorporating the latest advancements in sensor technology, we ensure that our tool sensors are not just on par with Metrol’s offerings but are often a step ahead.
This commitment to innovation is evident in features like the overtravel signal in the TM26D series and the unbreakable carbide touch-off in the LS05 series.
Client-Centric Customization and Solutions
Understanding that each machining operation has its unique challenges and requirements, Tool Eye, Inc – Touch Master offers extensive customization options.
This client-centric approach allows for tailor-made solutions, ensuring that each of our customers gets a product that perfectly fits their specific machining context.
Addressing Common FAQs
What makes the Touch Master CNC Tool Eye different from Metrol’s sensors?
The Touch Master CNC Tool Eye offers comparable precision and reliability to Metrol’s sensors but stands out in terms of cost-effectiveness, advanced design, and extensive customization options.
Can the Touch Master CNC Tool Eye be used on any CNC machine?
Yes, it is designed for versatility and can be used on a wide range of CNC machines, including lathes, milling machines, and machining centers.
How does the overtravel signal work, and why is it important?
The overtravel signal is a safety feature that alerts before the operating limit of the sensor is exceeded, preventing potential collisions and equipment damage.
Information on Compatibility, Installation, and Maintenance
Is the Touch Master CNC Tool Eye compatible with all Metrol tool sensors?
While it is designed to be Metrol-compatible, we recommend checking specific model compatibility with our technical team for the best fit.
What is involved in the installation process of the Touch Master CNC Tool Eye?
Installation is straightforward and can be done with minimal technical expertise. However, we provide detailed instructions and support for any installation queries.
What kind of maintenance does the Touch Master CNC Tool Eye require?
The Touch Master CNC Tool Eye requires minimal maintenance, thanks to its robust design. Regular cleaning and occasional calibration are generally sufficient to maintain its precision and longevity.
Embrace a New Era of CNC Machining with Touch Master
Our Commitment: Precision and Productivity
At Tool Eye, Inc – Touch Master, we are more than just suppliers; we are your partners in achieving excellence in CNC machining.
Our commitment to providing Metrol-compatible solutions ensures that your operations remain at the cutting edge of manufacturing technology.
Connect with Us
Step into the future of CNC machining precision with the Touch Master CNC Tool Eye.
Reach out to us today to discover how our solutions can transform your machining processes, elevating them to the highest standard of excellence.
